The plant improvement system
FactoryFlow+ is a practical operating system for Lean manufacturing, continuous improvement, maintenance, safety, and plant leadership.
Turn a shop-floor issue into structured work without losing the thread. Capture facts at the Gemba, define the problem, analyze causes, assign actions, calculate capacity and losses, deploy strategy, and keep owners aligned from direction through execution.
STRATEGY DEPLOYMENT
Build and view a complete Hoshin Kanri matrix for free. Connect 3-5 year breakthrough objectives to annual objectives, TTI2 improvement priorities, measures, targets, and accountable owners. Review the full matrix in landscape on iPhone or iPad.
Individual Premium and Plant Premium add focused TTI2 Action Rails, project connections, owned actions, and a branded 11 x 17 landscape PDF export. Strategy is not sold as a separate module.
FREE MANUFACTURING CALCULATORS
- Takt Time
- OEE
- Capacity & Staffing
- Kanban Quantity
- ROI & Payback
GUIDED LEAN AND CI TOOLS
- Value Stream Mapping with Current and Future State
- A3 problem solving
- 5 Whys and Fishbone analysis
- Pareto analysis
- SMED
- Standard Work with process-step images
- Gemba Walks
- 5S audits
- Daily Management and Problem Solver
- Kaizen actions, ownership, verification, and savings
CONNECTED SAFETY
- Job Safety Analysis workflows
- Safety observations and near-miss capture
- Risk register with severity and likelihood scoring
- Safety records linked to projects, actions, and Standard Work
- Plant safety dashboard and open-risk visibility
PLANT KNOWLEDGE AND COLLABORATION
- Search prior projects before starting new work
- Reuse verified countermeasures and current standards
- Shared plant projects, actions, messaging, and ownership
- Retain verified wins, lessons learned, and demonstrated value
BUILT FOR THE SHOP FLOOR
- Responsive phone and tablet layouts
- Photo evidence from camera or photo library
- Account-scoped draft saving and history
- Professional PDF and branded image exports
- Clear status, priority, ownership, and verification cues
Individual Premium is $19.99 per month and includes Strategy deployment, TTI2 Action Rails, project connections, saved history, retained evidence, sharing, and branded export. Annual Individual Premium is also available.
Plant Premium is $249.99 per month and includes Individual Premium benefits plus shared Plant, Safety, Knowledge, Messaging, projects, actions, and team collaboration.
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