FactoryFlow+

Calculate takt, OEE, staffing, Kanban, ROI, and capacity, then launch 13 guided Lean workflows with native PDF/PNG sharing.

FactoryFlow+ turns disconnected improvement activities into one practical plant operating system.

Move from observation to verified result with guided workflows that connect the problem, current condition, root cause, target condition, actions, safety requirements, Standard Work, and lessons learned. Every project shows its health, owner, next required step, and missing lifecycle links so teams know what needs attention.

FREE MANUFACTURING CALCULATORS • Takt Time sets the production pace from net available time and demand • OEE combines availability, performance, and quality • Capacity & Staffing converts demand and cycle time into operator needs • Kanban Quantity sizes replenishment loops with lead time and safety coverage • ROI & Payback compares annual benefit, implementation cost, recurring cost, ROI, and payback

CONTINUOUS IMPROVEMENT

• Guided problem solving and project lifecycle • A3 reports with true A3 landscape export • Current-State and linked Future-State Value Stream Maps • Configurable VSM metrics: cycle time, changeover, uptime, operators, and more • Professional 11 × 17 Tabloid landscape VSM reports • 5 Why and Fishbone root-cause analysis • Standard Work with images for each process step • Shared actions, ownership, due dates, verification, and actual impact • Project health and recommended next steps

CONNECTED SAFETY

• Separate Job Safety Analysis workflows • Safety observations and near-miss capture • Safety confirmations and follow-up checks • Risk register with severity and likelihood scoring • Safety records linked to projects, actions, and Standard Work • Plant safety dashboard and open-risk visibility

PLANT KNOWLEDGE

• Search prior projects before starting new work • Reuse verified countermeasures and current standards • See how VSMs, actions, safety, verification, and Standard Work connect • Surface evidence-based plant opportunities and missing lifecycle links • Retain verified wins, lessons learned, and demonstrated value

LOCAL LEAN & SIX SIGMA COACH

FactoryFlow Local Coach applies transparent, rule-based checks informed by Lean, PDCA, DMAIC, root-cause analysis, VSM, and Standardized Work practices. Suggestions identify the triggering evidence and method. Project and safety content is not sent to a generative AI provider.

BUILT FOR THE SHOP FLOOR

• Responsive phone, tablet, and desktop layouts • Photo evidence from the camera or photo library • Draft saving and account-scoped persistence • Professional PDF and diagram exports • Clear status, priority, ownership, and verification cues • Connected plant workspaces for shared improvement

FactoryFlow+ supports practitioners, supervisors, engineers, Black Belts, safety leaders, and plant leadership who need more than digital forms. It helps teams decide what to do next, verify whether the change worked, sustain the gain, and reuse what the plant learned.

Subscriptions are available for premium individual and plant capabilities. Payment is charged to your Apple ID at confirmation of purchase. Subscriptions renew automatically unless canceled at least 24 hours before the end of the current period. Manage or cancel subscriptions in your App Store account settings.

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