Gemba v2

Gemba is an end-to-end ERP platform for manufacturing and production businesses. It integrates the entire process into a single interface, from order entry and work order to material planning, quality control, warehouse tracking, and lean manufacturing tools.

The mobile application allows field operators and mobile managers to initiate work orders, upload photos, create quality control records, and respond to notifications without returning to the office.

▶ MAIN MODULES
• Order Management: Sales and purchase orders in a single structure; work with your customer/supplier on the same record with shared ordering. • Production Planning: Plan + work order + route; a separate work order is automatically generated for each route step. Bottleneck and workstation load analysis. • Inventory and Warehouse: Multi-level rack hierarchy, incoming/outgoing/counting/transfer, capacity alerts, MRP low stock notification. • Quality Control: Polymorphic quality records in production, goods receiving, and shipping processes; SPC control chart, Pareto rejection reason graphs.
• Maintenance Management: failure, planned and predictive maintenance in a single lifecycle; autonomous checklists, IoT critical alarm, automated maintenance work order, MTBF/MTTR.
• Shipping: consignment note, carrier, tracking number and OTIF (on-time and complete delivery) KPI. ▶ LEAN MANUFACTURING TOOLS
• Kaizen suggestions and approval workflow
• Gemba Walk: structured field tours, automated checklist
• Andon Board: station-based real-time status
• VSM (Value Stream Mapping): automated snapshot and comparison
• Obeya: 6-panel single-screen project tracking
• SMED setup time tracking
• 5 Why and Ishikawa root cause solution, CAPA action tracking

▶ MOBILE FEATURES
• Product, work order, and workstation selection via QR/barcode
• Photo upload via camera (production proof, quality defect)
• Push notification, offline queue, automatic synchronization
• Operator touchscreen (kiosk mode)
• Data entry via voice search
• Digital signature (canvas + SMS verification)

▶ DEMO AND LICENSE
14-day free trial after registration; all modules are unlocked, no credit card required. After the demo, the subscription is completed via the web panel (portal.gembaapp.com).

▶ LANGUAGE SUPPORT
Turkish, English, German, Russian, Arabic, French, Spanish, Chinese.

▶ SECURITY
Data is encrypted with AES-256, network communication is protected over TLS, and encryption is hashed with PBKDF2. Optional WebAuthn/FIDO2 passkey 2FA. Daily automatic backup. On-Premise license option — host your data on your own server.

▶ TARGET SECTORS
Metal processing, plastic injection, furniture, food production, textiles, automotive sub-industry, machinery manufacturing, and other discrete manufacturing areas.

▶ SUPPORT
For questions and feedback: info@gembaapp.com
Web: gembaapp.com